This page discusses Compare Forging to Casting - metallurgical defects, dendritic structures, alloy segregations, Open-die, ring rolling -
Queen City Forging - Custom Forging.





Alloy steel forging to Cold heading






Cold working to Flashless forging






Flow lines to Isothermal forging






Machine forging to Rig-and-web forging






Ring rolling to Wide tolerances






Compare Forging to Reinforced Plastics and Composites (RP/C)






Compare Forging to Weldments/Fabrications






Compare Forging to Machined Steel Bar/Plate






Compare North American Forges to Offshore Competition






Compare Forging to Powder Metallurgy (P/M)






Compare Forging...



Stronger





to Casting



Casting cannot obtain the strengthening effects of hot and cold working. Forging surpasses casting in predictable strength properties - producing superior strength that is assured, part to part.






Defects refined in preworking.








A casting has neither grain flow nor directional strength and the process cannot prevent formation of certain metallurgical defects. Preworking forge stock produces a grain flow oriented in directions requiring maximum strength. Dendritic structures, alloy segregations and like imperfections are refined in forging.








More reliable, less costly.








Casting defects occur in a variety of forms. Because hot working refines grain pattern and imparts high strength, ductility and resistance properties, forged products are more reliable. And they are manufactured without the added costs for tighter process controls and inspection that are required for casting.








Better response to heat treatment.








Castings require close control of melting and cooling processes because alloy segregation may occur. This results in non-uniform heat-treatment response that can affect straightness of finished parts. Forgings respond more predictably to heat treatment and offer better dimensional stability.






Flexible, cost-effective production adapts to demand.








Some castings, such as special performance castings, require expensive materials and process controls, and longer lead times. Open-die and ring rolling are examples of forging processes that adapt to various production run lengths and enable shortened lead times.






Return Home



Queen City Forging


235-B Tennyson St. - Cincinnati, Ohio 45226
(513) 321 - 7200 - Fax (513) 321 - 2004 - (888) 321 - 7200

Requests for Quotation: sales@qcforge.com

Requests for Technical Assistance: Contact Us

Link to QCF's Area Map

Need help finding us? Link to MapQuest

Copyright 1997-2008 Queen City Forging
Site Design and Maintained by: Slaughter and Slaughter, Inc.

Compare Forging to Casting - metallurgical defects,dendritic structures, alloy segregations,Open-die,ring rolling - Queen City Forging - Custom Forging